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Business DX Air Leak Visualization and Monitoring Solution

A solution for visualizing compressed air leaks, compressor performance, and CO2 emissions

As an effective means to reduce your company's CO₂ emissions (electricity usage) under Scope 2, the "Air Leak Visualization and Improvement Solution" visualizes the total air leak amount of an entire factory and identifies air leak amounts at specific pipes. This connects to CO₂ emission reduction (electricity usage reduction) measures.

Air leak risks

Compressors are said to use about 18% to 25%* of a factory's electricity consumption. When numerous air leaks occur, it leads to unnecessary electricity consumption and hinders efforts to reduce power consumption by lowering the base pressure.

Excessive air leaks cause compressors to work harder to compensate for the leaks, potentially shortening machinery's lifespan. Additionally, air leaks cause a decrease in line pressure, which adversely affects machine operation, which can reduce productivity.

*Values may vary depending on a company's usage.
エアー漏れのリスク

Challenges in addressing air leaks

エアー漏れ対策における課題

Methods such as auditory confirmation, tactile confirmation, and soapy water are commonly used for stopping air leaks. However, very few customers actually quantify the air leak amounts with visualized data. Without numerical visualization, effect verification for repairs cannot be conducted.

By using this solution to see exact air leak amounts through visualized numbers, it becomes possible to identify the potential for CO₂ emission (electricity usage) reduction, understand the effectiveness of your company's initiatives, ensure operation protocols are being followed, and confirm effects of repairs, enabling measures with set reduction targets.

The system we provide for identifying factory air leaks

By measuring the necessary air consumption, you can better understand your compressor load and adjust your compressor base pressure.

システムイメージ
*Flowmeters installation methods and locations vary based on piping conditions and implementation purposes.

General steps for reducing CO2 emissions (electricity consumption)

We propose the following general steps, after introducing this service:

CO2排出量削減ステップ
*Air leak repairs using an air leak viewer may achieve better results than auditory or tactile confirmations. 
*Please note that in some regions we cannot provide this service. For more details, please contact our local representatives. 

Please consult a KDDI consultant.

Related Case Study

Aisin Chemical
Explore how AISIN Chemical achieved carbon neutrality with Air Leak Visualization Solution. Dive into their case study for insights on leveraging Air Leak Visualization Solution for sustainability.

What is the best solution for your problem?
Please consult a KDDI consultant.